Integral Safety Ltd

Face-Fit Testing

Face-Fit Testing in Derby

Welding fume, paint spray and grinding dust all make RPE critical in Derby engineering. We fit test on site, around your shifts, with records ready for customer audit.

Professional Face-Fit Testing in Derby

If your employees wear tight-fitting respiratory protective equipment, the law requires it to be face-fit tested to the individual wearing it. A mask that does not seal offers almost no protection, and no amount of training or supervision compensates for a poor fit. We provide HSE-compliant qualitative face-fit testing at your premises.

Based in Coalville, Leicestershire, Integral Safety is ideally positioned to serve businesses in Derby. Choosing a local consultancy means testing at your premises on a date that suits your production schedule, without sending people away or losing a shift.

Derby's engineering and manufacturing base makes face-fit testing a routine requirement rather than an occasional one. Welding fume was reclassified as a human carcinogen, which sharpened expectations considerably: fume control and suitable RPE are now expected wherever welding takes place, including mild steel.

Alongside welding, the paint and surface treatment firms in the supply chain use isocyanate-containing coatings where RPE failure has serious consequences, and grinding and finishing operations generate respirable dust. Customer audits in this supply chain routinely ask to see fit test records by name.

Business and Industry in Derby

Derby is one of the country's leading centres for advanced manufacturing and engineering, with aerospace, rail and automotive at its core and a deep supply chain of specialist SMEs feeding them. That supply chain is where most of our Derby work sits: precision engineering, fabrication, surface treatment and assembly firms who face higher-hazard processes and demanding customer audits.

Business parks and estates we work on

Pride Park Wyvern Business Park Derwent Business Centre Sinfin Commercial Park Ascot Drive Industrial Estate Spondon Raynesway Chequers Road Industrial Estate

Getting to you

Derby is about 30 minutes from Coalville up the A38 or A50. We regularly work along the Ascot Drive and Raynesway corridor and out to Pride Park and Sinfin.

What We Commonly Find in Derby

Recurring issues we come across doing this work locally. If any of these sound familiar, they are all fixable.

  • Welders using RPE with no fit test record, which customer audits pick up quickly
  • Spray operators relying on air-fed equipment with no maintenance or air quality checks
  • Fit testing treated as a one-off years ago rather than a maintained programme
  • Records held on paper in a folder nobody can find when an auditor asks

Our Face-Fit Testing Services

Qualitative face-fit testing to HSE Fit2Fit standards
Testing at your premises, around your shift pattern
Disposable FFP2 and FFP3 masks
Half-mask reusable respirators
Individual test records and certificates
Advice on mask selection where a wearer fails
Retesting after significant weight change or dental work
Guidance on RPE programmes and maintenance

Benefits for Your Business

  • Meet your legal duty under COSHH and the Control of Lead and Asbestos Regulations
  • Genuine protection for employees rather than the appearance of it
  • Documented evidence for audits, clients and enforcement
  • Minimal disruption, testing takes around 20 minutes per person
  • Identify wearers who need a different mask before it matters
  • Support your health surveillance programme

Areas We Cover in Derby

We provide face-fit testing throughout Derby and surrounding areas, including:

Derby City Centre Alvaston Chaddesden Chellaston Littleover Mickleover Spondon Allestree Belper Ripley Ilkeston Swadlincote

Why Choose Integral Safety?

20+ Years Experience

Decades of experience across diverse industries and sectors.

Local to Derby

Based in Coalville, we offer prompt service across the Midlands.

Qualified Professionals

Chartered IOSH and Level 6 Applied Health & Safety qualified consultants.

Competitive Pricing

Fair, transparent pricing with no hidden costs.

Get Your Free Quote

Contact us today for a free, no-obligation quote for face-fit testing in Derby.

01530 382 150 Request a Callback

Accreditations & Memberships

IOSH Chartered Safety and Health Practitioner

Our consultants hold qualifications including:

  • Chartered Member of IOSH (CMIOSH)
  • Technical Member of IOSH (TechIOSH)
  • Level 6 Diploma in Applied Health & Safety
  • Level 6 Certificate in Applied Health & Safety
  • Fire Risk Assessment Competency

Frequently Asked Questions

Our customer audit asks for fit test records. What do they want to see?

Typically an individual record per wearer naming the person, the exact make, model and size of mask tested, the test method and result, the date, and who carried out the test. A generic statement that "all staff are fit tested" does not satisfy an auditor. We provide records in that form.

Do welders need fit testing even for mild steel?

Yes. Since welding fume was reclassified as a carcinogen, the expectation is that effective fume control is provided for all welding including mild steel, indoors or outdoors, with suitable RPE where extraction alone does not adequately control exposure. Where that RPE is tight-fitting, it must be fit tested.

Do you carry out face-fit testing in Derby?

Yes. We come to your premises anywhere in Derby and the surrounding area and test on site, which avoids travel time and lets us work around your shifts. Each test takes around 20 minutes and the wearer receives an individual record.

Is face-fit testing a legal requirement?

Yes, where tight-fitting RPE is used. COSHH, the Control of Asbestos Regulations 2012 and the Control of Lead at Work Regulations 2002 all require the equipment to be suitable for the wearer, and HSE guidance is explicit that this means fit testing. A wearer who is clean shaven at the seal is also essential, as facial hair breaks the seal regardless of the test result.

Ready to Get Started?

Contact us today for a free quote for face-fit testing in Derby. We're here to help protect your business.